Chili Sausage Bake

Prep: 60 min Cook: 20 min Cuisine: American

Chili Sausage Bake combines spicy sausage with toasted green chilies wrapped in a flaky biscuit dough, baked to perfection. This hearty dish offers bold flavors and a satisfying texture, ideal for casual family dinners or gatherings with friends who enjoy a touch of heat and comfort food.

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Ingredients

  • 4 cups biscuit baking mix
  • 1/2 cup butter or margarine, melted
  • 1 cup milk
  • 2 pounds pork sausage
  • 1 1/2 to 2 cups chopped green chili

Instructions

  1. Cut margarine or butter into the baking mix and refrigerate for 30 minutes.
  2. Mix the sausage and green chili and let it stand at room temperature.
  3. Divide the dough in half and roll each into a large rectangle about 1/4 inch thick.
  4. Spread the meat and chili mixture over the dough and roll up as a jelly roll.
  5. Wrap the rolled dough in plastic wrap and freeze for 1 hour.
  6. Remove from the freezer and slice into 1/3 inch thick pieces.
  7. Freeze until ready to use, then place slices on a baking sheet.
  8. Bake in a 400°F oven for 20 minutes and serve hot.

Tips & Substitutions

For a lighter version, consider using turkey sausage instead of pork. If you want to add more flavor, mix in some shredded cheese or spices like cumin and paprika to the meat mixture. Make sure to roll the dough evenly to ensure even cooking. If you don't have a biscuit baking mix, you can substitute with all-purpose flour, baking powder, and salt.

Serving Suggestions

These chili sausage rolls are perfect as a snack or appetizer and pair beautifully with a side of Savory Green Beans or a fresh salad. For a complete meal, serve alongside a bowl of B'S New England Clam Chowder. They also make great game day treats when served with dipping sauces.

Storage & Reheating

To store leftovers, place the baked slices in an airtight container in the refrigerator for up to 3 days. You can also freeze the uncooked slices for up to 2 months. To reheat, bake them at 350°F for about 10-15 minutes or until heated through, ensuring they remain soft and delicious.

Nutrition & Diet Analysis (per serving)

Each serving of Chili Sausage Bake contains roughly 3084 calories, with 49g protein, 50g carbohydrates, and 299g fat. It is an excellent source of vitamin C (111% of the Daily Value), protein (98% of the Daily Value), and iron (38% of the Daily Value). Note that it is relatively high in sodium, at 2148mg per serving (93% of the Daily Value).

3084 kcal 100% DV
Protein Fat Carbs

Macronutrients

Protein 49.1g 98% DV
Total Fat 298.9g 100% DV
Carbs 50.2g 18% DV
Fiber 0.8g 3% DV
Sugar 32.1g 64% DV

Electrolytes

Sodium 2147.6mg 93% DV
Potassium 1100.7mg 23% DV
Cholesterol 600mg 100% DV

Vitamins & Minerals

Vitamin A 202.1mcg 22% DV
Vitamin C 100.2mg 100% DV
Vitamin D 4.4mcg 22% DV
Calcium 274.4mg 21% DV
Iron 6.9mg 38% DV
Diet fit High-protein
Contains Milk

Estimated from ingredients & per-serving nutrition — verify against package labels for allergies or strict diets.

* % Daily Values based on a 2,000 calorie diet (FDA 2020).

Frequently Asked Questions

Can I make this recipe ahead of time?

Yes, you can prepare the rolls in advance and freeze them before baking. Just slice them, wrap tightly, and freeze. When ready to bake, simply place them on a baking sheet and bake from frozen, adding a few extra minutes to the cooking time.

What can I substitute for the green chili?

If you can't find green chili, you can use diced jalapeños for a spicier kick or bell peppers for a milder flavor. Alternatively, canned green chilies can be used if fresh ones are unavailable.

How do I know when the rolls are done baking?

The rolls are done when they are golden brown on top and cooked through. You can also check the internal temperature with a food thermometer, which should reach at least 160°F for safety.

Nutrition is estimated from USDA FoodData Central ingredient data and may vary with brand, portion and preparation — see our methodology. This information is for general educational purposes only and is not medical or dietary advice (disclaimer).

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